The valve seals are now serviceable. Torque to specification see next page. Description : Complete service repair workshop manual for the polaris ranger rzr 800 s efi eps rzr4 4 xp this is the same manual dealerships use to repair your sports utv atv quad. Refer to belt burnt troubleshooting and Engagement instruct operator. Verify the reflash was a success by starting the vehicle.
Remove only the 4 outer fasteners retaining the engine to the transmission bracket. I need every piece to fit together perfectly the way it was engineered to. Certain procedures require the use of special tools that are not available to the general public and your dealer will have to perform these procedures for you as necessary. Remove the front wheel hub assembly. Replace the fuel pump assembly see Chapter 4.
The failure to follow correct procedures and use correct tools could result in serious injury or death. Ring Gear Bolts: 70-80 ft. Remove, note and record the number and thickness of shims and set aside. Install the pivot pin set screw and torque to specification. Dispose of used oil and oil filter properly. Proceed with transfer case reassembly. All information contained within this publication is based on the latest product information at the time of publication.
Be sure to keep the shims together for reassembly. Remove nut from puller rod. Do not make more than 3 stops per 1 mile 1. Disconnect the fuel pump electrical harness. Because I know a machine is only as strong as its weakest component.
You will see the released air bubbles come to the surface of the oil. Remove the pinion shaft seal using a seal puller or other suitable method. If not replacing the A-arm, thoroughly clean the a-arm and Replace if worn. Measure piston diameter and replace if damaged or worn beyond service limit. Clean and Reinstall the drain plug with a new O-ring. Remove the upper snap ring from the top side of the 21T main pinion gear and remove the gear.
Covers complete tear down and rebuild, pictures and part diagrams, torque … 2014-09-20 15:53:19 Louisiana Sportsman Parts and service as well. Then torque the top bolt to the same alignment pins and the back flange of the anti kick-out specification. The problem is that once you have gotten your nifty new product, the Ranger Rzr 800 Rzr S Rzr Eps Full Service Repair Manual 2011 Pdf gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Camshaft Gear 2871043 Crank Gear Counterbalance Gear 3. Shift Cable Nut Torque: 130-155 in. Park Flange Screws: 130-155 in.
Cover Screw Torque: 90 in. Nitrogen Pressure: 200 psi 1379 kPa 5. Mount Bracket Bolt Torque: 23-27 ft. Repeat the ball joint service procedure for any additional A-arm ball joint replacements. Re-test and replace switch if necessary.
Place the shaft in a press to remove the bearing. Remove driven clutch offset spacers from the transmission input shaft. Take installation tool and clutch cover off rod. With this Step by Step Manual You can easily disassembly and assembly overhaul even engine. Pour the residual shock oil out of the reservoir into a proper disposal container. Center Distance: Distance between center of crankshaft and center of driven clutch shaft. Used only one season and practically new.